Process Chains

  • Clarification of the specific material and application requirements with the customer
  • Procurement of raw materials (e.g. 6-sided machined steel blocks, welding material(s))
  • Mechanical pre-machining with our own equipment portfolio (e.g. 5-axis milling, drilling, etc.)
  • Depending on the base material: heat treatment (usually stress relief annealing)
  • Offline path planning for the laser DED process
  • Laser DED process application with online control and recording/documentation of important quality-influencing process variables (e.g. feed rate stability, working distance, temperature information)
  • Optional steps in the same clamping:
    • Test/rough milling of critical points to verify the required build-up heights, quality and, if necessary, specific properties, e.g. hardness, freedom from cracks
    • Rough milling of the produced or coated component
    • Finishing to the final dimension
  • Finishing and final processing with our other mechanical processing equipment (e.g. various multi-axis machining centers, up to 5 axes, blasting, vibratory grinding, etc.)
  • Optional further processing steps with external partners, e.g. heat treatment, eroding, electropolishing, etc.
  • Application of our comprehensive quality assurance options according to customer/application requirements
  • Delivery of the turnkey product to the customer